🢖 SCADA (Supervisory Control and Data Acquisition) Systems

🢖 Remote Monitoring and Control

🢖 Leak Detection Systems

🢖 Pressure and Flow Measurement

🢖 Valve Automation

🢖 Cathodic Protection Systems

🢖 Pipeline extension and automation system with SCADA, RTU, Visual Pipe viewer, Safety PLC, Instrumentation
🢒 Pig launcher
🢒 Drain storage tanks
🢒 Transfer and sump pumps (API Pumps)
🢒 Fire & Gas system (SIS)
🢒 Oil and Gas metering skid
🢒 Gas train and Fuel change over

🢖 Flameproof intrinsically safe access control system, covering various aspects including technology features, safety compliance, applications, and maintenance requirements

🢖 Ex proof intrinsically access monitoring and control system as per ATEX directives for Div A, B, C and Zone 1 & 2

🢖 Major supplier of meters with technology, Positive Displacement type, Coriolis, Mass, Thermal, Vortex, Acoustic (SAW)

🢖 Flow meters for steam, water, oil, air, and gas applications, Highly reliable, Most accurate and Highest turn down, accurately sized and selected for Hazardous, Non hazardous, Critical applications, Processes, with required approvals in domain of Atex, Ex, Directives I,II, Zone 0, 1 & 2, Class A, B,C, D,E, F, G and 2D,3D for Dust.

🢖 Entire burner range starting from 100kw up to 100 MW for any kind of liquid & gaseous & solid fuels
🢒 Solid Fuel Boiler optimization
🢒 Condenser performance monitoring and SLDS
🢒 Cooling tower energy and water conservation
🢒 Online CV and efficiency with Fuel monitoring
🢒 Coal handing and conservancy
🢒 Digital twin for Power plant operations
🢒 Combustion and Environment impact monitoring & control
🢒 Biomass mixing without heat transfer and Air/Flue gas path modification
🢒 Offering with technology of AFBC, CFBC, Reciprocating Grate, Travelling grate, Moving grate, Pulverised Burners and coal mills
🢒 Online Oxygen analysers with O2 trimming, CO analysers and CEMS systems, On line Efficiency and Safety enhancement system

🢖 We cater entire product range covering water and condensate quality monitoring. Typical parameter includes such as PH/Conductivity/ORP/DO/Flow/ Hardness/ Optical solids content (Including 40% solid milk Fat). Many users have been benefited from our packages with relaxation of manual parameter monitoring through portable and lab testing. The benefits resulted in reduced water foot print, better equipment health with avoidance of contamination and some case electricity consumption reduced.

🢖 On line Earth/Ground leak detection during pipe line extension/Tanker loading systems

🢖 Online Combustion detection, safety Monitoring and CEMS monitoring (O2, CO, Co2, SOx, NOx, etc)

🢖 Need of Accurate Solid Fuel Measurement
🢒 Process industries have been struggling to find an accurate solution for Solid fuel measurement for heated furnaces like Boilers/ Heaters.
🢒 It has direct impact on the measurement of direct efficiency of the boiler, opex cost and carbon capture of the plant for long term sustainability goal.
🢒 The traditional methods like belt weigh feeders, screw feeders rpm based weighing system, weighbridge-based batch accounting have all had inaccuracies in measurement had have proven to be inaccurate solutions.
🢒 In order to overcome these challenges XmacRT has come up with product “Online Solid Fuel Measurement System” which is a reliable and accurate solid fuel measurement solution.

🢖 Methodology of Measurement
🢒 Installation of load cell on the belt conveyor feeding fuel from the crusher into the bunker. The fuel flow can vary from 20 kg to 200 kg in 15 sec for belt length of 10 m to 50 m.
🢒 The purpose of installing load cell over this belt conveyor is to get an indication that fuel top up is happening in the bunker and that value can be ignored from the main fuel flow to the furnace. XmacRT circuitry will ensure that the top up fuel flow to the bunker is neglected to get accurate fuel flow value.
🢒 Installation of shear type beam load cells at the 4 legs of the fuel bunker. Empty weight of the bunker is measured and zero weight calibration of the load cells is done.
🢒 Based on the fuel leaving the bunker 4-20 mA output will be received from the 4 load cells installed to know the fuel weight From this totalized fuel flow value, total fuel consumed per hour, per shift, per day can be measured.

🢖 Benefits of the System
🢒 Elimination of manual records. Online measurement available with higher accuracy as human error part eliminated.
🢒 It would give insights in real time boiler performance i.e. direct efficiency.
🢒 It would help in establishing baseline for heat balance studies and energy management systems.
🢒 Accurate measurement supports compliance with environmental regulations.
🢒 It would help to capture the current carbon emission of the plant and carbon credit for the future.
🢒 To estimate specific fuel consumption.